There are a number of steps to go through in calibrating the DAC to provide
the exact outputs that you are asking it to send. The next set of instructions
assumes that you are running Motion Drive software and that you have connected
the DAC and USB modules to your PC and that no other motion platform equipment
is connected. Having done that open the platform configuration setting
sheet and set the DAC mode to 1 (for unipolar). Save the settings and
then open the sheet for Manual Operation. Change the operation mode to
Operate Drives Individually.
For the calibration operation you will need an electrical screwdriver
and a digital voltmeter (DVM) (obtainable at any good electrical or hobby
store). Connect DVM across the GND terminal and the Test Point (TP1) initially.
Later you will connect your DVM across the output terminals of the DAC
(GND and OUT). Calibration is carried out by adjusting the settings on
VR1 to VR4 on the DAC board. Adjusting the setting is done by turning
the tiny adjustment screw on each of those components.
Unipolar Calibration
Set the switch SW1 to U for unipolar mode.
Step One.
On the Manual Operation sheet, set the output for the appropriate drive
(the one to which the DAC is connected) to 0 for Power and set the Duration
to 5000. Click on Drive Platform.
With the DVM connected across GND and TP1, adjust VR2 until it shows
as close to 0.00v as possible.
Then connect the DVM across the output terminals (GND and OUT) and adjust
VR4 until it shows as close to 0.00v as possible.
Step Two
Keeping the Duration at 5000, set the Power to 255. Click on Drive Platform.
Adjust VR1 until DVM shows 5.10v. Each run gives you 5 seconds to make
adjustments, so you may have to perform more than one run to achieve
the right adjustments.
Check linearity by setting the Power to intermediate values (eg 128,
64). Repeat steps one and two if necessary.
Bipolar Calibration
Unipolar calibration must be done before this can be
done. Set the Switch SW1 to B for bipolar operation.
Step One
Set power to 0. With Duration set to 5000, click on Drive Platform.
The reading on DVM should be -2.56v. If not adjust VR3 until it shows
-2.56v.
Step Two
Set power to 255. Click on Drive Platform.
Adjust VR4 so that DVM reads +2.54v
Step Three
Close the Manual Operation window. Open Platform Settings, and change
DAC mode to 2 (for the CF DAC). Click on Apply Current (or Save Current
then Apply Current if you wish to save that setting). Open the Manual
Operation window again and select Operate Drives Individually. Check
outputs with Duration of 5000 and Power settings at -255, 0 and 255.
Power setting of -255 should give -2.56v, 0 should give 0v and 255 should
give +2.54v.
As above, check linearity with intermediate values.
Voltage Ranges
The above instructions are to calibrate the DAC for the
nominal ranges of 0 to +5V in unipolar operation and -2.5v to +2.5v
in bipolar operation. If your MCBs require a larger span, then it is
possible to increase the ranges to 0 to 10v and +-5v to +5v respectively.
See below for details.
Increased Unipolar Range
Calibrate the DAC for 0.00v as above. Then, keeping the Duration at
5000, set the Power to 255. Click on Drive Platform. Adjust VR1 until
you get the desired output voltage for full scale (up to 10.00v).
Increased Bipolar Range
Carry out Unipolar calibration as above and also step one of bipolar
calibration routine. Then with the Power setting on 255, adjust VR1
and VR4 to achieve the bipolar range you require (up to -5V to +5V).
VR1 is to be adjusted to increase the negative range from -2.5v to -5v,
while the manual operation is not running (in between clicking on Drive
Platform). VR4 is to be adjusted to increase the positive range from
+2.5v to +5v while the manual operation is running (the 5 second run).
You will need to adjust them together as they affect each other, but
with patience you can achieve the increased range you require.
Check intermediate values and correct range as step three above checking
that the new full scale readings are correct for -255 and 255 Power
settings. Having adjusted VR1, the DAC will need to be recalibrated
from scratch should you wish to use it in Unipolar mode.